I've added separate zip files with OBJ and STL files of the Ironman helmet pieces for others to use. I took photos and screen caps along the way, but I may have missed a few steps that I'll just have to explain. This is my first instructable, but I wanted to share my process for anyone who has been interested in going this route. I had tried building the helmet with pepakura files produced by a member of the, but I found I did not have the time/patience/skill to sit and trim out hundreds of pieces of paper and reassemble them.
Early last year, before The Avengers came out, I approached the rapid prototyping department at my company and asked if they would be able to help me produce a replica Ironman helmet.
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